Name: خط درفلة الصاج
Brand: كادشوب

خط درفلة الصاج

موديل RFL036

خط درفلة الصاج 1

خط ادرفلة الصاج يُستخدم لإنتاج كمرات منتظمة بأبعاد متطابقة تُستخدم عادةً في تطبيقات البناء والصناعة. يتم إنتاج الكمرات عن طريق تمرير شريط من الصاج بين مجموعة من الدرافيل بشكل متتابع، ويتغير مقطع الشريط تدريجياً عند كل درفيل حتى الوصول إلى الشكل النهائي.

خط الدرفلة يتكون من المراحل التالية:

4. إسطمبة التخريم

6. طقم الدرافيل

7. المقص

8. حامل الكمرات

9. وحدة ضغط هيدروليكي

10. وحدة تحكم PLC

خط درفلة الصاج 2

شكل الكمرات الناتجة

خط درفلة الصاج 3

مسار الصاج في الخط

المواصفات العامة:

سرعة خط الإنتاج تصل إلى 18 م/دقيقة
أقصى عرض للصاج 250 مم
أقصى سمك للصاج 2 مم
استهلاك الطاقة الكهربية 40 كيلووات، 3 فاز
يتم التحكم في الخط أوتوماتيكياً من خلال وحدة تحكم PLC
يمكن التحكم في الخط يدوياً من خلال وحدة تحكم يدوية إضافية
أقل قطر داخلي لبكرة الصاج 270 مم
أقصى قطر داخلي لبكرة الصاج 450 مم
أقصى قطر خارجي لبكرة الصاج 1100 مم
عرض البكرة حتى 250 مم
أقصى وزن البكرة 4 طن
أقصى قوة تثقيب 30 طن
معدل التثقيب 60 دورة/دقيقة
يمكن تغيير مجموعات الدرافيل للعمل على مقاطع مختلفة
محطات التشكيل 12 مرحلة
قوة المقص المتحرك 18 طن
مشوار المقص المتحرك 25 سم

1 - Decoiler

Model no. D033

خط درفلة الصاج 4

Decoiler is an important part of any Roll Forming Plant. It is used to hold sheet reel during roll forming or during punching and shearing.

The sheet reel is fixed on the axe of decoiler; then the axe diameter is increased to fit the reel inner diameter.

Decoiler could be driven via hydraulic motor which may connect to main hydraulic circuit of plant and it is controlled through main control panel.

Technical specifications:

· Minimum reel inner diameter 270 mm

· Maximum reel inner diameter 450 mm

· Maximum reel outer diameter 1100 mm

· Reel width from 150 mm to 470 mm

· Reel maximum weight 4 ton

· Decoiler overall dimensions 113cm x 53cm x 86cm

· Decoiler weight 218 k.g.

2 - Straightner

Model no. S014

خط درفلة الصاج 5

Straightner machine is used in roll forming plant to help in reel uncoiling in addition; it is used as a feeding unit to the next step in production line.

The straighter machine has 2/3 straightening rollers with vertical adjustment and has an electric driven feeder. The machine is supplied with a control panel to operate it and control its speed.

Technical specifications:

· Number of straightening rollers 2/3.

· Number of feeding rollers 2.5.

· Vertical adjustment of straightning 25 mm.

· Maximum sheet width 25 cm.

· Maximum sheet thickness 2 mm

· Drive motor 8 hp electric motor 380 volt

3 - Hydraulic punch press

Model no. HPP034

Technical Specification :

Max section width 250 mm
Max pressing force 30 ton
Die fixing plate 250mm x 250 mm
Press stroke 250 mm
Press rate 60 cycle/min
Hydraulic pump 35 cc/rev and 206 Bar
Electric motor 18 hp at 380 V
Feeding set on separate hydraulic motor
Overall dimensions 77cm x 68 cm x 163 cm.
Gross weight 450 kg.

خط درفلة الصاج 6

This is a 30 ton hydraulic punch press unit comprising of a press frame carrying one fixed die holder. The top plate of the hydraulic press carries a high speed double acting hydraulic cylinder.

The bottom platen carries dowels to locate clamps to secure the punch tooling which sits between it and the moving platen.

The tooling engages with holes on the underside of the moving platen and is clamped to the bottom platen via manual clamps.

The puncher is supplied with hydraulic valve which is actuated manually or from adjustable distance feeder system to shear at any desired length.

4 - Roll Former

Model No. RF011

خط درفلة الصاج 7

Roll former is used to produce regular beams in identical dimension that is commonly used in construction and industrial applications.

Roll former can also produce many corrugated sections by passing a strip of sheet metal between a set of rollers sequentially and the strip section changes gradually at each roller up to final shape.

Technical specifications:

· Roll former is use to produce commonly use beams all in identical dimensions.

· Rollers are fixed on a robust base to ensure stability during operation.

· Each roller is mounted on two roller bearings.

· Roller sets could be changed to work on different cross section or different thickness.

· Roll former is operated from electric motor 12 hp and 380 V.

· Roll former is supplied with tool box locate in roll former base and opened from side.

· Former can form sheet metal with thickness up to 2 mm and width up to 25 cm.

· Vertical adjustment of rollers 50 mm from 80 mm to 130 mm.

· Machine speed is controlled from side control panel.

· Output speed of products is 18 m/min.

· Number of stations for rolling are 12.

· Overall dimensions are 290 cm. Length by 65 cm. width by 104 cm high.

Gross weight 750 kg.

5 - Fly Shearer

Model no. S035

خط درفلة الصاج 8

Shearer unit has been produced for the cold rolled forming industry. The shearer comprises of a hydraulic shear which would be integrated on a production line with other roll forming equipment for producing cold rolled sections. It could be Stand alone or integrated with production line.

The shearer is supplied with hydraulic valve which is actuated from adjustable distance set to shear at any desired length.

Technical Specification: